REFERENCES TO WHY PWM?
Preprint from the 14th NREL Photovoltaic Program Review, November 1996
PV CHARGE CONTROLLER AND FIELD TESTING
Sandia is now working with Momingstar and Digital Solar Technologies to test
lower cost, improved performance, and higher reliability charge controllers such
as the SunSaver PWM charge controller and the MPR-9400 microprocessor based PV
charge controller. Some examples of this work are identified below.
Morningstar SunSaverTM
The development of this charge controller was partially funded by Sandia as part
of DOE's Photovoltaic BOS Program. The SunSaverTM has been in field tests for
over six months. The SunSaverTM has demonstrated exceptional performance and
reliability for a small «10 amps) low cost PV charge controller. It increases
charge acceptance in VRLA batteries which should improve VRLA battery cycle-life.
The increased charge acceptance is due to the PWM charge algorithm. Previous
workJI has indicated that improved charge acceptance is possible ". ..by
discharging prior to charging or during the charging process". Figure 8 is an
example of the PWM charging algorithm in the SunSaverTM. The charge and
discharge current pulses may be responsible for the improved charge acceptance
seen when used with VRLA batteries. Field tests have shown that the SunSaverTM
does provide VRLA batteries with a much higher overcharge or charge acceptance.
Figure 9 is an example of how the PV Battery Cycle-Life Test can be used to
evaluate battery charge acceptance. In this test the Momingstar SunSaverTM
was placed in series with the Firing Circuits automated battery tester to make a
direct comparison between DC constant voltage charging and PWM charging using
the same VRLA battery and test program for both charge algorithms. This battery
survived over 200 cycles of the PV Battery Cycle-Life Test before it "pemanently
" lost over 20% of its capacity (99 to 73 Ah) .The battery capacity could not
be recovered with constant voltage charging using recommended charging
procedures. SunSaverTM PV Battery Cycle-Life Test results now
indicate that much of the battery capacity has been recovered. This is
illustrated by the deficit charge cycle which removed 74 Ah at 11.46 volts.
Previous capacity tests on this battery resulted in about 10 Ah of battery
capacity between 11.5 and 10.5 volts. This indicates that an increase in battery
capacity of about 11 Ah has occurred from the SunSaverTM PWM PV
charge controller.
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